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Engineering case study

Mars soil-testing system

A 3D-printed three-cuvette holder, a demonstrated sulfate test, and a structured landing-site study for a team design project with Queen’s Space Engineering Team as the client.

Team project · Queen’s University · 2025

Project status
Completed · course prototype
Disciplines
Mechanical design / Additive manufacturing / Experimental methods
My role
Shared research, design, prototyping, testing & project planning
White 3D-printed holder with three open cuvette positions on a broad rectangular base
Team 848-B’s printed cuvette holder, photographed in the final presentation.

01

The project brief

Our team developed a method for investigating soil nutrients in a Mars-exploration scenario for Queen’s Space Engineering Team (QSET). The work connected a landing-site recommendation with three proposed nutrient tests and a physical holder for viewing samples in standard cuvettes.

We completed a printed holder, an annotated Gusev Crater map, and a laboratory sulfate-test demonstration. The work was a course prototype and research exercise; environmental qualification and integration into a rover were outside the demonstrated results.

02

My role within the team

Responsibilities were shared across the team. I contributed to research, requirements definition, concept evaluation, holder design and prototyping, test development and demonstration, project planning, and presentation. The design and results shown here are shared team accomplishments.

03

Requirements & constraints

Key constraints from the project report
RequirementDesign implication
Hold three 12.5 × 12.5 × 45 mm cuvettesProvide secure seating while preserving a view of each sample
Make test results visually observableKeep the viewing faces open
Develop three nutrient-test procedures and demonstrate a feasible testBalance scientific interest with equipment availability and time
Stay within a $100 course budget and $25 printing capLimit material use and select accessible testing methods
Provide an annotated site imageInclude coordinates, scale, direction, and relevant geological features

The report also considered a future fit with the QSET rover. A confirmed rover installation or tolerance-validated interface was not documented in the supplied files.

04

Selecting a study site

We compared Gale Crater, Elysium, Jezero Crater, Meridiani Planum, and Gusev Crater. Our evaluation weighted accessibility at 37.5%, nutrient supply at 30%, evidence of water at 20%, and climate at 12.5%. Gusev ranked highest in the team’s research-based matrix.

Reported weighted scores, rounded to one decimal
CandidateScore / 10
Gusev Crater — selected9.3
Gale Crater8.5
Meridiani Planum8.3
Elysium7.8
Jezero Crater7.6
Team-annotated satellite map of Gusev Crater with nearby features, north arrow, coordinates, and a 100 kilometre scale
Final annotated map from the team presentation. Underlying imagery was obtained through JMARS; annotations identify the team’s selected study area.

The ranking records our decision process under the chosen criteria. It does not establish that the selected site can support plants or life without further investigation.

05

From concept to printed holder

Hand-drawn concept of a three-position cuvette holder with open viewing faces
Early holder concept from report Figure 2. The final printed form is shown at the top of this case study.

The initial concept used three cuvette slots with open faces for observing the samples. The printed version uses a broad base and open supports, emphasizing a low centre of mass, visibility, and limited material consumption. PLA was specified in the design proposal.

This involved a practical tradeoff: enough support to retain each cuvette, while leaving the liquid visible and avoiding an unnecessarily bulky print. The presentation reports that the holder successfully accommodated three cuvettes; it does not provide retention-force measurements or environmental durability data.

06

Choosing a feasible demonstration

We considered tests for nitrate, sulfate, phosphate, organic matter, and perchlorate. Nitrate, sulfate, and phosphate were selected for procedure development based on the team’s assessment of relevance, cost, and feasibility.

Consultation with university lab technicians narrowed the physical demonstration to barium chloride precipitation for sulfate, using available laboratory equipment. Nitrate and phosphate remained documented procedures rather than completed demonstrations.

Scope of the three selected tests
TargetMethod discussed in the reportDocumented completion
SulfateBarium chloride precipitationLaboratory demonstration completed
NitrateNitrate quick testProcedure developed
PhosphateMolybdenum blue methodProcedure developed

The sulfate demonstration relied on a visible precipitate rather than a calibrated numerical readout. The case study documents method selection and observations, not a validated analytical instrument.

07

Laboratory observations

Laboratory flask showing cloudy liquid and pale sediment during the team’s sulfate demonstration
Sulfate-test photograph from the final presentation. The image documents a visible laboratory observation, not a concentration measurement.

The team tested garden soil and Old Spice Fiji shampoo during the sulfate demonstration. The presentation reports a successful visible result, while noting that soil particles made interpretation difficult and that better filtering was needed.

No calibration curve, detection limit, repeatability data, or quantitative sulfate concentrations were supplied. The demonstration therefore supports qualitative observation of the selected method, rather than proof of nutrient availability on Mars or reliable performance in Martian conditions.

08

Completed outcomes

Results reported in the final presentation
DeliverableOutcome
Cuvette holderDesigned and 3D printed; reported to hold three cuvettes successfully
Site studyFive candidates evaluated; Gusev Crater selected and mapped
Test developmentThree nutrient-test procedures developed; sulfate test demonstrated
Project cost$60.35 reported total against the $100 limit

The report contains an earlier $66.15 estimate including contingency; the $60.35 figure above is the later total reported in the presentation. The available material does not include a final itemized expense ledger.

09

Lessons & future improvements

The work highlighted that a visible reaction is useful only if sample preparation and the viewing arrangement make it interpretable. Soil particles interfered with the observation, linking chemical testing directly to filtration, handling, and fixture design.

  • Improve filtration so suspended solids are less likely to obscure the reaction.
  • Add controlled references and repeated trials before making accuracy or concentration claims.
  • Measure cuvette fit and retention under representative handling and vibration.
  • Evaluate materials and test procedures under defined environmental conditions before claiming Mars suitability.
  • Explore automated sample handling and rover integration as a separate development stage.

These are proposed improvements; they were not demonstrated as part of the completed course prototype.

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